test tube with leaf and gloved hand

A financially sound solution to the natural resource crisis comes down to one thing:

chemistry
How this company leverages
chemistry-based innovations to marry environmental protection with profitability.
How this company leverages chemistry-based innovations to marry environmental protection with profitability.

The pace at which we’re using our natural resources simply isn’t sustainable. “Globally, we consume 1.75 times more natural resources than we generate each year,” Gulay Serhatkulu, BASF’s senior vice president of performance materials for North America, explained. This information isn’t new, but the solution that BASF, a chemical manufacturer focused on a sustainable future, offers is quite innovative.

BASF is pioneering a method of recycling called advanced recycling. Beyond that, BASF is a corporate advocate for improving recycling standards, infrastructure and policy. All of this work is in service of the circular economy, an economic model BASF champions. Bucking commonly held beliefs, the main tenant of the circular economy is that social and ecological responsibility don’t have to be expensive. In fact, environmental conservation can be quite profitable.

Here, Serhatkulu answers questions about the circular economy and BASF’s recycling advocacy, groundbreaking innovations and advanced recycling.

Gulay Serhatkulu, Senior vice president of performance materials, North America, BASF

Gulay Serhatkulu

Senior vice president of performance materials, North America, BASF

What is the circular economy?

In order to explain the circular economy, we need to start with the typical economic model, the linear economy. The linear economy involves taking raw materials from the earth, using them to make products, selling those products and eventually disposing of them. The products wind up in a landfill, incinerated or in other places we don’t want to see them, like our oceans. In a linear economy, we create waste and a negative impact on the environment.

Conversely, the circular economy returns products, materials and resources into the production cycle. An example of a circular economy at work is BASF’s partnership with outdoor apparel supplier Vaude. BASF treats old tires and recycles the resulting materials into textiles Vaude uses to craft high-quality pants. To get a bit more specific, BASF replaces fossil fuels in the manufacturing process with pyrolysis oil derived from scrap tires to create a product called Ultramid® CcycledTM which can then be used in the fabrication processes of performance textiles.

Linear Economy

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green arrow pointing right
green arrow pointing right
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factory with smoke illustration
landfill illustration

take

make

dispose

Circular Economy

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waste illustration
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recycling arrows illustration

Is the idea of the circular economy only applicable to manufacturing?

Not at all. The circular economy is about driving sustainable solutions through balancing economic and ecological needs by minimizing, or eliminating, finite resource usage. Ride share apps are a great non-manufacturing example. With ride sharing, we don’t all need to own vehicles; we are minimizing the usage of a finite resource, cars.

BASF is particularly focused on creating chemistry-based solutions for a sustainable future which often does involve manufacturing. A specific and effective solution we offer is called advanced recycling. Through advanced recycling, pre- or post-consumer waste streams, previously destined for landfill or incineration, are converted into high-value materials that are put back into the production chain. Our advanced recycling projects include creating plastics for furniture, repurposing old mattresses into new ones and transforming rubber scraps into car door handles, among others.

Chemical recycling is only used to tackle the hardest-to-
address waste streams.
— Gulay Serhatkulu
hands holding processed waste

What is advanced recycling?

Let’s back up a little and talk about mechanical recycling. That’s the recycling we all understand. You have a soda bottle, throw it in your recycling bin and at the recycling plant, much of the plastic in that bottle will be mechanically recycled into some other plastic product. There will also be plastic waste from that process that cannot be addressed by mechanical recycling. Also, there are products, like old tires, that you cannot recycle mechanically because they cannot be melted and reshaped. What do you do with those items? That’s where BASF’s work with advanced recycling, also called chemical recycling, comes in.

Chemical recycling turns those materials into an oil through a technology called pyrolysis. Pyrolysis oil, the resulting product from chemical recycling, acts like a raw material that can replace finite resources, like traditional oil, in the creation process of new products. Fossil fuel use is minimized because there is an alternative solution derived from waste already circulating in the economy.

To be clear, mechanical recycling is still very much needed. Chemical recycling is only used to tackle the hardest-to-address waste streams. BASF does not consider materials eligible for mechanical recycling as options for our chemical recycling programs. Both recycling technologies have equally important roles to play in the circular economy framework.

We need an international certification program that assesses recycled input so we can speak one recycling language globally.
— Gulay Serhatkulu
compacted plastic in landfill

What are the challenges in achieving a circular economy?

There are two main challenges to this economic model.

The first is the lack of infrastructure for proper collection and sorting of plastic waste. In the United States, only a handful of states provide proper access for recycling at the residential level which leads to upsettingly low recycling rates. And there’s no standardization: Thousands of different community recycling programs collect thousands of different materials. This goes beyond the United States, as well. We need an international certification program that assesses recycled input so we can speak one recycling language globally. Modernizing and standardizing the processing infrastructure and increasing consumer access to recycling services is step one.

The second challenge is the limited public policies that enable businesses to invest in recycling technologies. As of today, there is no federal legislation that recognizes advanced recycling as recycling. The reason behind that is simply confusion. People confuse advanced recycling with burning plastics, which it is very much not. 20 states have enacted legislation that recognizes advanced recycling as manufacturing, not solid waste management. However, these 20 states create a patchwork of conflicting requirements among manufacturers and value chain partners. Governments should do all they can to support the best available technology for sustainability and encourage businesses to invest in developing these innovations. Without government support, this field won’t develop quickly enough to address our resource issue before it’s too late.

What technology is being developed to contribute to a circular economy?

BASF is deeply committed to creating solutions that would enable the circular economy, even beyond our work in advanced recycling and pyrolysis oil. For example, we’re extremely proud of our wholly owned subsidiary Trinamix, which has developed a solution for sorting plastics in a high-speed environment—a mobile near-infrared spectroscopy that identifies plastics for easier and faster sorting. This is a step toward addressing the need for improved recycling infrastructure, which I mentioned before. Recycling facilities are not easily able to look at consumer-recycled plastics and then sort them. The BASF-developed technologies will help sort the materials and quickly return the materials to the economy.

As the idea of the circular economy becomes more popular, how might a general consumer’s conception of sustainability change?

The general consumer’s idea of sustainability is already changing. Most millennials care more about the environment than older generations. This sustainability-focus will only intensify with generation Z and the generations after.

As people grow to understand the need for the circular economy, I see people demanding more access to high-functioning recycling infrastructure and an increased consumer willingness to contribute to the circular economy through doing the initial recycling sorting themselves. People will become more engaged and involved.

Together with our customers, we can innovate solutions for the planet and society.
— Gulay Serhatkulu
hand holding small plastic beads

Why is BASF uniquely positioned to be the leader in the sustainability space?

Our world is facing a serious issue: decreasing natural resource supply and increasing demand. The key to solving this problem is going to be chemistry and that’s BASF’s wheelhouse. Together with our customers, we can innovate solutions for the planet and society. More than that, we can develop sustainably and profitably. With BASF's advanced recycling, responsibility doesn't have to mean untenable expense.