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Metro selects Hitachi Rail to build its next-generation rail car

Negotiations are underway for the contract worth a potential $1 billion to build the 8000-series rail cars

File photo of Metro officials looking at nearly completed 7000-Series rail cars in 2014 at the Kawasaki Motors Manufacturing Corp. plant in Lincoln, Neb. Metro said on Tuesday it has selected Hitachi Rail Washington as the builder for its next model, the 8000 Series, which is expected to be delivered starting in 2024. (Ricky Carioti/The Washington Post)

Metro has selected Hitachi Rail to build its next-generation rail cars, a contract potentially worth $1 billion with incentives to create an assembly plant in the Mid-Atlantic and hundreds of permanent jobs in the region, the transit agency confirmed Tuesday.

Metro officials sent Hitachi Rail Washington a notice of intent to award the lucrative contract for its 8000-series rail cars on Sept. 30, ending a two-year search for a manufacturer.

Metro General Manager Paul J. Wiedefeld informed board members of the decision in a letter, a copy of which was obtained by The Washington Post.

Terms of the contract have not been finalized, and Metro declined to comment further because the two sides are in negotiations.

“The 8000-series rail car procurement process remains active, and we are unable to comment at this stage of the process,” Metro spokesman Dan Stessel said. “We are excited to share information with Metro riders as soon as a contract is awarded.”

Metro plans to order 256 cars, with an option to purchase up to 800. The transit agency told bidders that it will incentivize the building of a local assembly plant for the project, which could potentially last beyond the transit agency’s contract and become a source of new rail cars and jobs for years.

Build a subway car factory in D.C. area? Metro asks bidders for big contract to consider it.

Hitachi Global is a more than 100-year-old Japan-based corporation with rail subsidiaries based across the world. Its main rail headquarters is in Italy. The Washington-based limited liability corporation is a new entity. Records show that the LLC was founded and based in Medley, Fla., in May 2019, according to business data provider Dun & Bradstreet. The lone employee listed in records is Giampaolo Nuonno, the chief executive of Hitachi Rail USA.

Metro’s long search for a manufacturer of the 8000-series cars has been an eventful one, marked by protests from lobbyist groups, overtures from a controversial Chinese rail manufacturer and even the passage of a federal law that limited whom the transit agency could partner with for the deal.

The new cars will be Metro’s eighth generation of rail car since the system opened 44 years ago. In selecting Hitachi Rail, Metro is turning to a familiar maker. Three of its first four models of rail cars were built by Breda, a company that was later sold to Hitachi Rail.

The 256 cars in Metro’s first order would replace all 2000- and 3000-series cars in its fleet. The series, both of which were built in the 1980s, are the system’s oldest. Rail cars have a shelf life of about 40 years, according to Metro.

Kawasaki Heavy Industries Rolling Stock Co. of Japan built Metro’s late-model 7000-Series cars, which were assembled at a plant in Lincoln, Neb. In late February, Metro received the last of 748 cars ordered from Kawasaki. The 7000 series, which cost about $2 million each, now make up more than half of Metro’s fleet. The 7000 series marked a dramatic design shift from previous models’ tight benches, cushioned seats and, at one time, carpeted floors. The newer trains have easy-to-maintain flooring, broader blue benches, digital screens, automated announcements and wider aisles. The 8000 series is not expected to deviate much from the 7000 series except for the addition of real-time digital maps, digital advertising signs and power outlets for riders’ mobile devices.

Here’s what Metro’s next generation of rail cars could look like

Kawasaki, which has a multiyear contract with the Metropolitan Transportation Authority of New York to build between 535 and more than 1,000 rail cars, was not expected to bid aggressively on the Metro contract.

Metro began soliciting bids for the 8000-series contract in September 2018, when it put out a formal request for proposals. Obtaining a contract is highly competitive among the few companies that build subway cars — none of which are based in the United States.

Metro’s next-generation rail cars will not be made in China

While fewer than 20 U.S. cities have subway systems, “heavy rail” system investments rank as the largest capital expenditures out of all modes of public transportation, according to the American Public Transportation Association. In 2017, American transit agencies spent $7 billion on rail car purchases and projects.

Among the companies that expressed interest to Metro was the China Railway Rolling Stock Corp. (CRRC), which sent representatives to meet with transit officials in January 2019.

CRRC had won contracts to build rail cars for transit systems in Chicago, Boston, Los Angeles and Philadelphia, but critics have accused the company of exploiting its workers. They also contend the firm can afford to significantly bid lower than other companies because it is heavily subsidized by the Chinese government.

CRRC has disputed those claims, pointing to contracts it has lost out on as proof it bids competitively.

But as relations between China and the United States soured over trade, the coronavirus pandemic and cyberattacks that national security agencies have linked to Beijing, CRRC’s interest in Metro raised alarms in Congress and within the Rail Security Alliance, a lobbyist group funded by a trade group, freight car manufacturers and labor unions. Concerns grew that rail cars could be outfitted with surreptitious spying capabilities or backdoor access to launch cyberattacks — claims CRRC repeatedly denied and called baseless.

Could a Chinese-made Metro car spy on us? Many experts say yes.

In April 2019, Democratic Sens. Mark R. Warner and Tim Kaine of Virginia, along wit Democratic Sens. Chris Van Hollen and Ben Cardin of Maryland, proposed legislation that forbade transit agencies from partnering with any companies in countries that aren’t recognized by U.S. trade treaties and agreements. The bill specifically prohibited Metro from contracting with a China-based company.

The legislation was signed into law in December.

The law ended any chance Metro could select CRRC, according to federal transit officials. But as the economy tanked during the pandemic, the transit agency came under pressure to award the contract to an American firm to create jobs.

In July, the Alliance for American Manufacturing sent Metro board members a letter accusing the transit agency of avoiding a federal “Buy America” requirement that requires at least 70 percent of contract work and final assembly to take place in the United States — if federal money is used in the project.

Manufacturing group accuses Metro of sidestepping ‘Buy America’ clause for new rail cars

Metro, however, plans to use the annual dedicated funding that Maryland, Virginia and D.C. approved in 2018 for major Metro projects, bypassing federal money and the federal requirement, to build the 8000 series.

The transit agency has pushed back, saying its contract will incentivize the builder of the 8000 series to create an assembly plant in the Mid-Atlantic. It also will require that 8 percent of the contract’s total value stay in the region. Many other jobs could be created in other states, manufacturing parts and components, Metro officials have said.

But critics — including the Federal Transit Administration — said it’s a far cry from what “Buy America” rules require.

In a letter sent to Wiedefeld last month, the FTA strongly urged Metro to adhere to Buy America guidelines “to support the nation’s economic recovery from the covid-19 public health emergency.”

“Given the significant level of annual federal financial support of [Metro], and the considerable benefit to American workers when FTA Buy America requirements apply, I strongly encourage [Metro] to require bidders to comply with FTA’s Buy America requirements, regardless of the source of funding, for this particular procurement,” FTA Deputy Administrator K. Jane Williams said.

It is not clear if Hitachi Rail would adhere to Buy America guidelines for Metro. Hitachi Rail USA has an assembly plant in Miami-Dade County, building cars for the county’s transit system and the Baltimore Metro Subway Link.

In 2017, the Maryland Transit Administration awarded Hitachi Ansaldo Baltimore Rail Partners, a company established between Hitachi Rail Italy and Ansaldo STS USA, a $400 million contract to build new Baltimore subway cars and a communication-based train control system. The first cars are expected to be delivered next year, according to the company.

Earlier this month, Hitachi Rail announced that the Bay Area Rapid Transit District in the San Francisco area awarded it a $798 million contract to build and install a communications-based train control system, which replaces BART’s nearly 50-year-old system.